Charts

Some Notes for Sizing Generators

  • Too small a generator will cause voltage fluctuations and damage to the generator or equipment windings.
  • Too large a generator will cause engine to glaze and carbon up, due to engine loading.

Rule of Thumb

  • Note 1 D.O.L. – Direct On line starting (high current starting).
  • Note 2 S.D. – Star Delta (smooth starting med-high current).
  • Note 3 – A dummy load or extra load will need to be applied to avoid glazing once running.
  1. One horse power (1 hp) equals 0.75 kilowatt i.e. 20hp x 0.75 = 15kW
  2. Warm generator up before applying load
  3. Always engage load from largest to smallest
  4. Have an electrician balance the load across all phases for single phase loads
  5. When motor is operating, after start, requirement will be 1kva for 1hp i.e. 20hp – 20kva used when running.
  6. Size the generator to run between 60-80% full load rating of generator
  7. Amps available on a generator per phase = kva x 1.39. i.e. 20kva = 28amps/phase over 3 phases.
Electric Motor Size Minimum Generator Req’d (KVA) by Starting Method Run Power
HPKWD.O.L to KVA Size (Note 1)S.D to KVA Size (Note 2)KVA Used When Running (Note 3)
10.752.521
1.51.13.7531.5
21.5542
32.27.563
431084
53.712.5105
64.515126
7.55.518.75157.5
107.5252010
12.59.331.252512.5
151137.53015
2015504020
2519.660.55025
3022756030
40301008040
503712510050
604515012060
7555187.515075
10075250200100
12590312.5250125
150110375300150
175130437.5350175
200150500400200
250185625500250
300225750600300
4003001000800400

NPE provides these calculators and guides to assist with general queries and recommends working with experts to ensure suitability.
NPE assumes no responsibility or liability for any errors, omissions or misuse of the contents of this site. These online tools do not constitute professional advice.
For assistance, contact any of NPE’s Australian branches.